Antony Ingram August 3, 2012 Comment Now! Despite the extra power generated by the device, the Hymotion L5 might have what some consider a few drawbacks. Premium Prius 5KW Lead Acid 10-15 15 $5,995.00 installed. Here's where we will be next come visit us! Regulations. The generator is small enough to fit in the back of the Geo Metro. Speaking of output any input please will be much appreciated. The image below shows the kit with the charger, DC to DC converter, BMS, and batteries together in a neat box that fits under the existing trunk floor of the Prius. Depending on the choice of battery types, PHEV conversions using lead-acid, nickel-metal and lithium chemistries are now available for $2-$13,000. UPGRADE YOUR VEHICLE(S)WITH FLUX HYBRIDS IN 4EASY STEPS. This portable predator proof chicken coop DIY is low-cost and easy to make for just about anyone. For a while, I've had an idea rattling around in my head. A 3/4" pipe fits nicely through any of them. All there is to know about the plug-in hybrid car. A plug-in hybrid is a car which can run off a combination of electricity (stored in batteries) charged from a wall outlet, and some other fuel, such as gasoline. With gas prices holding steady at $4 a gallon or more in many parts of the country, plug-in hybrid electric vehicles (PHEV) are being touted as the next big thing by auto manufacturers and consumers alike. However, if the range might only be fifty miles, and many people commute farther than that, it won't do the job it's also gutless and has a hell of a time with hills, while depleting the batteries faster. The car can also lower carbon dioxide emissions by about one half. Aftermarket Products, Reviews & Installation - Aftermarket Hybrid conversion kit - Looking to increase my mileage in the long term for a truck I plan to keep for many years to come. I then measured between the two rods and marked the length. Both the charger and the demand regulator are mounted to the right of the generator. The kit is not for the faint of heart, as the dash needs to be pulled apart to install a switch on one side and to make 3 connections on the other side. A123Systems has fully launched the Hymotion L5 plug-in hybrid module designed to convert a Toyota Prius, model years 2004 - 2008, into a plug-in hybrid capable of achieving up to 100 mpg for 30-40 miles within the electrically assisted driving range. They are a nice middle ground between hiring someone to convert your vehicle and doing everything yourself. I like my Handi-Cutter for cutting air hose and the like. A 3/4" pipe is nearly the exact same size as the exhaust pipe on the generator. Grand Prize in the Craftsman Tools Contest. The only obvious differences are the plug mounted on the rear bumper for charging and the switch on the dash to turn the system off with the status LEDs. Their system uses a 110-volt wall socket to plug your EDrive vehicle in overnight. An electric space heater makes a swell electrical load. Many people who own a hybrid car like a Toyota Prius will be happy to hear that they have the option of making their car a hybrid plug in. This makes sure the threads keep nice, instead of getting all mangled, and allows nuts to go back on later. An electric motor of 7.5-10 kW power is placed in the engine bay and is attached to crankshaft with the help of a belt . And an HEV can be converted to a PHEV or EV. The leg opposite of that goes to ground (the car body.) on Introduction, Electronics engineers- anyone Help. DIY Hybrid Pickup Truck. Here at Flux Hybrids, we understand that every vehicle and person drives differently, so that is why we ask you to fill . 1/4" holes are marked for mounting the charger. Fluxs HEV conversion kit is designed to reduce your vehicle's gas consumption, carbon emissions, and maintenance costs. "Upgrading" your hybrid into a plug-in is something shop owner Pat Cadam knows a lot about. Of course, there are other options to the gas-car owner's dilemma: Walk, bike, or take the bus. We have developed, updated and tested our Pistokehybridi Prius conversion kit eight years in Finland. productslearn more about This allows car owners to re-purpose the body of a gas-powered vehicle and drive emissions-free. Our results are shown below. Tell me please, am I dreaming, or would it not be feasible, to convert a "soft hybrid" or just hybrid car to a full plug-in hybrid, by adding another battery and appropriate connections? I would think all you have to do to make the passenger compartment safe is A) remove the hatch. I'm a pretty big fan of my Craftsman Cordless Tool set. Vinfast also plans a U.S. factory in North Carolina, due to build VF 8 and VF 9 EVs starting in 2024. Subject: [EVDL] ford escape hybrid plugin conversion. The Global Fleet Conference has attracted fleet managers and stakeholders from around the world since its inaugural event in Phoenix, Ariz., in 2013. Since it's angle, it completely clears the valve. I did the whole hybridization with existing components I already had.Also, I would NOT want a generator that puts out 12V, I would want one that outputs a bit higher than the voltage of the battery pack, which can be anywhere from 72 to 144V depending on how many batteries I have in the car.While creating AC to go to the charger to create DC is NOT the most efficient way to go, I already had both the generator and charger. After the generator is running, it charges the 12V battery used to run the starting motor. 11 years ago Sustainable Energy involving Lithium-Ion Battery Recycling. According to Philip Gott, of Global Insight, a plug-in hybrid will cost close to 2 cents per mile as compared to 10 cents a mile for a conventional car. The Niro's plug-in hybrid powertrain consists of a 1.6-liter four-cylinder engine, an electric motor and an 11.1-kWh battery pack, paired with front-wheel drive and a six-speed dual-clutch automatic transmission. 10 years ago The prius is awesome but only gets about 55 mpg. The 15 kWh battery pack goes in the bed of the truck. Cost of kit+installation is $3,500. To prove it, MTSU has a technology demonstrator running in a 1994 Honda Accord Wagon. Depending on how much EV range the owner wants, batteries can end up being the most expensive part of the conversion. That's what I thought you meant. A new battery power cable needs to be run to the generator for the electric start. )The efficiency I listed was NOT based on the price of gasoline (which jumps around a lot,) It was based on comparing the amount of energy in a gallon of gasoline vs that in a kilowatt-hour of electricity and the range of the vehicle based on that much energy. At a price of $2995, the Enginer system is more affordable than other conversion options s and a good way for people on the fence to gain experience and a better insight of what is involved in a full conversion. by Ben N on August 13, 2012. You'll find tips for slashing heating bills, growing fresh, natural produce at home, and more. That was partly to figure out where the muffler would go. But the one result XL does boast about is eye-catching: a 50 percent improvement in fuel economy. on Step 9. That's one reason electric cars need to be as aerodynamic as possible, to create less drag, and hence take less power to propel. EV4U Custom Conversions has the tools you need to succeed. The kit comprises a battery pack and controller in the trunk, and each rear wheel is equipped with a brushless DC electric motor. The cost of the Hymotion Hybrid Conversion Kit is approximately $9,500, with a discount on larger orders. This is a full body shop with experience in the restoration of older vehicles and has converted a wide variety of cars and small trucks, from a rusted-out 1969 Karmann Ghia to a 1980 Subaruru Brat now packed with a Tesla battery and double the torque. Another piece of bed frame is cut to the measured length plus enough room to drill a hole in either end of the angle iron for the threaded rod to go through. That means part of the energy of the propane you are burning is becoming heat besides the heat loss of the engine itself. As Whitesands has said, the battery in the Camry is good for up to 2 miles. Some plywood The other two pins on the relay are the wire from the remote cable, and also the ground. Awesome job, wish there was a light pickup or SUV with this option. And independents like eClassic have made available EV conversion kits for years. We independently research, test, review, and recommend the best * www . But why not put a fan in the front to help generate electricity as a turbine would, or even use the one that is on the inside for the water thingy (please don't make fun, cant think of the name of it), while driving to recharge the batteries? Owners of the popular Toyota Prius hybrid, which runs on petrol and a nickel-metal battery, have begun a slow-but-steady move towards converting their cars into plug-in vehicles. The propane tank is much smaller than the original gas tank on the car was, and easily fits next to the generator. Follow GreenCarReports onFacebookandTwitter. Basic Converter based Systems. But the Prius still has about 20 cubic feet of storage: nearly double what is available in the Volt. This and more, here at Green Car Reports. For the last 18,000 miles we have averaged 43 mpg with our 2005 Prius in real world driving in the hills of NE Tennessee. It's a 3.5 EcoBoost 4x4 with. 1. So what if a bunch of people get killed in such vehicles? and assorted other home workshop tools. How much better? One of the main concerns with a hybrid conversion kit is if they void a vehicles factory warranty. The system is color coded and takes approximately 3 hours to install. The Mechanic's manual for the car Financially speaking, hiring someone to convert a late model gas car to an EV is likely to cost more than a new EV itself, while a DIY project can be done on a reasonable budget. The charger is a big square box, but needs to have adequate ventilation around it. Instead, the system operates much like a motorized trolley you'd find in warehouses, where the motors kick in to assist when needed, rather than being constantly powered. It is a four step process: Most kits use lithium ion batteries. When I turn the key the relay is activated. Shipping and taxes calculated at checkout. Reserve a System! With the generator working, I now need a way to get power OUT FROM the generator. After the cut, I unthreaded the two nuts off the CUT end of the rod. Everything has been converted using these kits, from hot rods to vintage trucks and 356 Porsches. Converting the car to an EV simplified a lot of things. Electric Outlet Read more Inquiries about pricing and scheduling are done through its polished website. I agree to receive emails from Green Car Reports. EV mode (Top Speed over 100km/h), Combustion engines is in idle mode. Move over Chevy Volt, there is an alternative, now! The book covers the plug-in hybrids currently on the market as well as hybrid conversion companies, conversion kits, and related resources. . This isn't a big car. Seems to me, a solar panel on the roof and or trunk could recharge the car while people are at work, the major use of many vehicles. In late August, Poulsen Hybrid, based in Shelton, Conn., and run by Ulrik Poulsen, CEO of Bridgeport Magnetics, plans to offer a $7,000 conversion kit that turns any conventional car into a plug . This revolutionary expected fuel economy of 100 miles per gallon is due to the Lithium Ion Polymer technology. If you have the money, both Zero Labs and Zelectric produce vehicles that turn heads as they cleanly and quietly whisk by. Products PHEV Conversion Kit. The models we offer is 12kW/h (rated 14kW/h) and 15kW/h (rated 17kW/h) 15kw/h is not offered any more. Want to know where to buy vegetable seeds that are high-quality? There are a number of aftermarket companies that manufacture hybrid-plug-in conversion kits. Does anyone know of someone who has done this recently? They include: If you purchase a bare bones kit and do the conversion yourself, the kit could cost as low as $4,000. Hey all - I'm starting to think about our next car purchase and keep. Our hybrid conversion technology is an aftermarket upgrade that will significantly increase your vehicle's fuel efficiency while reducing your vehicle's environmental impact and maintenance costs. Its popularity has led to a 20-month wait for new projects, each of which requires three to four months of custom re-engineering. I had no accurate flow volume gauge or something similar. I can get 30 MPG in my Chevy S10 on gas, so I figure I should be able to hit 40 on diesel. The enhanced hybrid mode which engages the auxiliary battery pack for normal hybrid operation. That is NOT efficiency, but price comparison. Showcased in a '57 Pontiac Chieftan, the 6.0-liter LS engine was assisted by an E . If I understood how the high voltage relay worked on the Prius, I would have saved about 5 hours as I panicked when the car would not start. I am not a car person, so this could be a very stupid question. Propane tank This year's Greenest list includes the Mini Cooper SE, Nissan Leaf, and Toyota bZ4X. The company sells a selection of different kits depending on your needs--basic 1 kW kits start at just under $200, while larger 3 kW 'Island' kits run to $1,300. It takes more energy to turn the fan than you get from a generator it would turn. 12V relay EV conversion kits are for DIYers who don't want to be confronted with a parts list and the need to do all the engineering themselves. Commonly, the kits feature 3 modes of operation: Most kits are designed to convert the Toyota Prius because of its popularity and because the design of the car mates well with a plug in conversion kit. The power cable from the generator feeds through the top of the box, with the hot wire going to the circuit breaker. Propane Primary and Demand Regulators Unfortunately lots of city driving to and from school, but I still like the handiness of a full sized truck. The image below shows the kit with the charger, DC to DC converter, BMS, and batteries together in a neat box that fits under the existing . Ordinary guy with no special skills, just trying to change the world one backyard invention at a ti. It doesn't charge the traction battery pack, but DOES top off the accessory battery.http://www.youtube.com/watch?v=aH77btVH628http://www.youtube.com/watch?v=gS7X7jXt6hoFull specs on the Volt and the Leaf are available on their web pages, for anyone who wants to know the actual range, horsepower, fuel economy, etc.I AM a big fan of "gasifier" vehicles. Considering the price of the vehicale and the enormous savings on gas, the Chevy volt is the best hybrid out there right now. Such conversions provide options beyond what is available from original equipment manufacturers (OEMs). Miscellaneous parts (wiring, switches, etc. I've been working hard on this conversion kit over the past few months. Rivian will deliver a three-row SUV with nearly 400 miles of range later this year. Battery/batteries: $1,000 to $2,000. Products Overview; PHEV Conversion Kit; Lithium-ion Batteries . Cost per mile without kit is $0.07. Drill the holes, and run 3/4" long 1/4-20 bolts through the plywood to hold the charger. Creating a conversion kit fit just right for our customers is a collaborative and complex endeavor. I cut the rod with the cut-off blade in the angle grinder. I know this is a old project, is it still working? The company is based in Gardena, California and can be contact by phone or online. It has a 50 mile range which has been shown over and over again to be the average distance most people commute in a day. Two bolts run up through the bottom of the plywood to hold the regulator in place. See also: Electric Auto Assn. Also, this project involves AC and DC electricity, Batteries, Generators, Flammable Fuels, Welding, and Power Tools. Free shipping on many items . That's long enough to reach from the car body to the top of the LP tank. Since our kits pay for themselves within most warranty periods and only add power and torque they should be an easy sell to your customers, providing you with higher profit per unit. 11 years ago Hymotion is one of these companies. That panel is an option for this generator, which allows you to turn the generator on and off from the front of the RV. Electric power cable (6 ga or thicker) It is a "plug-in" system which you can retro-fit to any passenger vehicle. Owners of classic cars from the 1950s to 1980s might want to consult a professional with a track record of conversions, while mechanically inclined car owners who just want carbon-free driving might look for more affordable DIY conversion kits. Why We Chose It: EV West offers the best range of parts for EV conversion. Ford is on a roll. Zelectric does high-quality conversions. Still, the electronics and controls will be the most challenging part of the project. Wire Strippers Most kits are designed for specific makes and models so that cutting or welding is not necessary on the original car body. on Introduction. Our trunk looks like that of any other Prius. It will replace the vehicles alternator with an electric generator. The cable needs to be heavy enough to support the amperage required for starting. If you mourn the death of the VW Beetle or don't like the look of VW's new Microbus replacement, the ID.Buzz, Zelectric is your conversion shop. Nowadays it's not just cars that are electrified - more and more hybrid, plug-in hybrid and fully-electric vans are now coming on the market. This can make the car dramatically fuel efficient. (For example, dimmer headlights than I would want.) What Are Some Common Reasons for an EV Conversion? Retrofitting a car involves replacing the gasoline engine with an electric drivetrain. They have now closed that part of the business, and will not be supplying Prius . David Kuchta, Ph.D. has 10 years of experience in gardening and has read widely in environmental history and the energy transition. Welder (although bolt-together construction would also work) When the relay connects the remote cable wire is grounded, and the starter is remotely activated. Some content provided by and under copyright by Autodata, Inc. dba Chrome Data. $154.95. What Vehicles Can You Convert to Electric? For tools, we are going to need a bit of everything:Wrenches Looking like something from the 1990s, the company's website itself could use an upgrade. Priced just under $20,000, the Maverick features a 94-kilowatt electric motor. Operating vehicles for your business is difficult enough as it is without having to worry about the impact volatile gas prices and increased environmental regulation will have on your bottom line. Privacy Policy. Two drills/screwdrivers, a work light, a reciprocating saw, circular saw, flashlight, and power stapler all run off the same interchangeable batteries. The plywood is mounted upright with steel angle brackets, and a triangle of plywood on the end for cross-bracing. For restoration work on older vehicles, however, there are limits to compliance with modern safety standards. Our goal is to make electric vehicle charging quick and easy. to love4pds. The downsides to the kit are that the spare tire is buried under the system, so for most people it is not accessible. And the Mini Cooper SE tops an annual list of the greenest. Given how chassis and voltage requirements can vary from vehicle to vehicle, this can be a challenge. . PRIUS Plug-In Conversion. Why We Chose It: Zelectric Motors' conversions of classic VWs and Porsches are to die for. The regulator is an odd shape, and the mounting holes (two on the bottom, two on the back) are in a strange orientation, making that challenging to mount as well. The generator recharges the batteries if you aren't the average commuter or if you are going farther. While converting your current car isn't a cheap proposition, it can be less expensive than purchasing a new electric car; Tesla's least expensive model . Because of these restrictions, it's hard to imagine electric conversion kits being generic, in other words, to be applicable on any vehicle. The EDrive system can be installed in approximately four hours. With the Enginer kit, we have seen our mileage jump to 55 mpg over the last 2100 miles. Curious about what cars get the best gas mileage? Hybrid conversion can be done through hybrid conversion companies like E-Drive, OEMtek, Hybrid Conversion, and Netgain motors or through a conversion kit that you can install yourself.