In Stock. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . I think the dealer charges about $2500. It engaged, and we have had no issues with it since. It's free! So use it or lose it to save yourself from future headaches. The 4WD system on your Toyota 4Runner 1996 to 2002 How to Replace Your Power Window Actuator Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Id hate to have to buy multiple actuators trying this when we could have fixed it the first time with the rebuilding. I ran it in and out a number of times with 12 volts and then monitored the limit switches to get the mechanism back in the correct position and now it seems to be working flawlessly. It's the one with two rods going into the TC. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. Here is the thread with pics of actuator assembly disassembled. Just swap it. I jacked up the front end and tapped on the actuator. The electronically-controlled 4WD actuator that is located inside of the transfer case can potentially seize up if not used for prolonged periods of time. Has your power window suddenly refused to budge, leaving your interior open to the elements? Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. Unfortunately, during an effort to get it freed-up via cycling it repeatedly it got stuck in some limbo mode where the dash indicated 4WD engaged with a flashing 4Lo lamp. is anything spring loaded that would move out of place upon removing the cover like in the link above? Posts: 1. Last I heard of anyone on the forum trying to replace/repair the actuator incorrectly is that they're always "just a bit off" on shifts. Replace 2007 4WD shift actuator motor without removing transfer case? I have a 2003 V8 Sport with 100,000 km. So use it or lose it to save yourself from future headaches. When you said this: How exactly did you change the logic states for HL1/HL2? Pull off the other half of the actuator. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. Then re-tighten? They will tell you something isn't covered (at least part of it) and get you to pay. You can then just set a reminder to run through this exercise every month, or as I do, simply just do it every few weeks when I remember to. Not worth the expense if done incorrectly and Cost way more. With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system I can put the rod back in, but it seems to be able to lock in either of two gear teeth positions. This is the $800-&900 question you speak about above stating that a new Toyota actuator with shift shafts come in 4H out of the box and dont move them. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart My actuator got water in it from a cracked vent hose. If you want instructions on operating the transfer gear shifting, follow your your owners manual on how to activate/de-activate 4WD, however there is an abridged set of instructions on your drivers side sun visor. Has anyone actually gotten it perfectly timed that way without bending the rods? User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread Thanks for any help Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.rockauto.com/en/moreinfo.nid=381&jpid=0, Toyota Tundra Forums : Tundra Solutions Forum. Care to elaborate? 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system There are no target logic states indicated in the training doc for HL1 and HL2, but with only 4 states possible it took just a couple minutes to achieve a target state, hook the computer back up to the truck, and check the dash lighting. A sharp eyed technician will also note that the actuator shaft clips arent installed they were after the photo was taken (there are three total on this transfer). Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://houseofun.ms11.net/Misc/Toyota/ADD%20wiring.JPG, user Woodless identified the actuator motors as Mabuchi Motor RS-385PH, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.toyota-4runner.org/1440184-post11.html, How to dissconnect electricity to rear hatch open/actuator use. Learn how your comment data is processed. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. The video comments suggest people have had success. WebChanging the transfer case fluid in the 4th Gen 4Runner. 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The above is currently in 4WD high. However, I have a V8 all time 4WD and there are fewer pin-outs and switches. This article applies to the Toyota Tundra Toyota Tundra 4WD Light Stays On The actuator motor alone is more than $400 bucks from what I can find. JK. Is your 4Runner stuck in four wheel drive? Remove the small gear from the new actuator. It is OK to move the select forks and gears to get everything to line up, just dont move the rods less you destroy the actuator and youll have to buy another one. Why Am I Stuck in 4WD? I rarely use 4L, less than 4 or 5 times in 8 years, but recently required it. I am going to have him try to document with pics if possible. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? He explained that the program is administered by another part of Toyota and that he needs to make sure that all is covered. Check to make sure that the transfer case is in 2WD by ensuring the shaft is pushed all the way in before you try to install the new actuator. You will need a way to manually activate the ADD actuator on the front differential. Then they collect from the factory as well. lights illuminated. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? This is fantastic info. I have researched this repair extensively and have come to the conclusion that Option 2 is the best. How to Replace Your Power Window Actuator Yet the front tires still free spin (raised front end obviously) so is the A.D.D. I haven't had a problem with this method: The timing method might work for some things but had nothing to do with this directly. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. Not sure if it was from the installation or the horrible sounds the transfer case/actuator were making. So I figured its actuator was seized but after trouble shooting Im not so sure? Well be open Monday-Friday, 9am-5pm! $13.99. Has anyone tried this? CARspec had the opportunity to diagnose and repair a 2007 4Runner recently that wouldnt engage 4WD high or low the shift indicator would only blink and the car remained rear-wheel/2WD. Search my thread on this and you will find the oem part number. Are you saying the fix is to loosen the bolts? There are a few threads on the forum discussing this. It's the one with two rods going into the TC. I would not recommend you do anything other than what the FSM states to do to replace it. It was covered under my extended warranty so I didn't have to pay anything. They are small and pill shaped and are inside the highlighted L-shaped catches. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. Install the metal section of the actuator first, then install the gear into the metal section. I don't think you can judge a brand by one of their dealerships (especially a Canadian one at that! It's a cold winter's day, and you have an icy and snowy commute ahead of you. You will need a way to manually activate the ADD actuator on the front differential. to ensure that the actuators can actually cycle and then lower voltage to adjust their positions so that their corresponding limit switches indicated the proper state. This article applies to the Toyota Tundra 1st and 2nd generation. Do you have to remove the tranny to get the transfer case out? The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. FWIW, it took 25 volts before the motor would unstick. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. When 4WD is engaged, but the center differential lock is not engaged, then the front and rear differentials are supplying different amounts of power to the wheels depending on which has the least resistance. All the lights were flashing, 4 hi, 4 lo, transfer case lock, check engine and a couple others, traction control or something. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. You will have a leak if you damage the old one. Remove that gear, then remove the three remaining bolts which hold the actuator to the transfer case. Are you unable to go from 2HI to 4HI? This article applies to the Toyota Tundra (2000-present). Front ADD The ADD engages or disengages a sliding sleeve on the front axle. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more Is there any cautions one should take when doing this? Any help is very appreciated! Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove It's the one with two rods going into the TC. The best method is to rebuild it properly and/or replace it. TSB TC007-06 identifies the problem as a defective O-ring. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. Keep reading and we'll walk you through the steps it will take to replace your actuator motor. So Ive purchased my 4th t4r, a black 08 urban runner. Heres the actuator installed on the back of the transfer: Replacing the actuator, which houses both control motors and all the switches, is a complicated procedure if youve never tackled it before. The four wheel drive system in your Toyota Tundra Stuck in 4WD After years of experience working for the dealerships, owner John Cleveland set out to start a new kind of shop for Toyota, Lexus and Scion owners unlike any in Minnesota one that offers a competitive price point, technical prowess, honesty and environmentally friendly practices. How to Operate your 4WD to Prevent it from Getting Stuck Took me about 20-30 mins. WebChanging the transfer case fluid in the 4th Gen 4Runner. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Hello! This sometimes kicks the actuator into locking/unlocking. In a similar vein as the 4Runner we repaired recently that had a failed transfer case actuator, CARspec was tasked with a Toyota Tundra that wouldnt complete the engagement of 4WD from [], [] often were tasked with fixing the issues other independent shops cant, like this transfer repair, timing complex Toyota engines or this suspension conversion. I have the exact same problem as you. Make sure that the rotational section is aligned as close to the two wheel drive position as possible, which is around the "3:00" position. Thanks for your input! Just wanted to let you know so I don't cause you issues if it turns out to be due to the stop leak treatment. Would love it if someone has one to post. A transfer case leak at the actuator. we have a 2004 Toyota 4runner that will not come out of 4lo. Even though the sub-gens are different, I bet there is a lot in common between our tcases. If they are still stubborn, give them a few good whacks with a hammer to loosen them up. Thanks for your input! I placed the vehicle in neutral while on jacks then moved the selector switch back and forth and the front tires continue to turn. Why won't your window go up or down? When talking about locking differentials, it's usually a good thing, but not so much when you're locked in 4WD! I can across the video on YouTube (link below). Also, these posts are based off my own experiences. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Once this is complete, install the small gear. How to Operate your 4WD to Prevent it from Getting Stuck It will shift from 2hi to 4 hi but not 4 low ( just blinks). Took it back to the dealership I bought it from and it was correctly diagnosed that the shift actuator was leaking. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? First dealership just thought it was a seal leaking, replaced it twice, but kept leaking. Posts: 1. Heres what it looks like opened up, actuator still installed: The above is the transfer case open with the rear gear cluster installed. Why Does 4WD Dash Light Stay On? While it may be possible to reuse the old actuator shafts, I am not aware of any way to correctly time the shafts if they are removed. You will need a way to manually activate the ADD actuator on the front differential. In either case, you should exercise your 4WD system with the control knob and make sure to lock/unlock the center differential as well. So use it or lose it to save yourself from future headaches. The video comments suggest people have had success. When I'm not writing and not working my day job, you can find me spending time with my family and working on home and car projects. This term basically means that you should use your four-wheel drive system on a regular basis, otherwise it may stop working later down the road. DO NOT MOVE THE ACTUATOR SHIFT RODS. actuator the culprit? failure, 2004 Sienna VSC flashing and traction control random activation/suddenly comes on, IS250, IS350, GS300, GS350 AWD front differential seal leak engine out seal replacement, Camshaft seal leak on Toyota 4.7 2UZ with VVT GX470, 4Runner, Tundra, Land Cruiser, LX470, Sequoia quirks and notes, Preventing Prius catalytic converter theft installing Prius catalyst shield on 2004-2020 Prius, 2010 Toyota Camry P0012, P0016, cold start rattle a multi part variable valve timing repair and addressing multiple repairs, GX460 coolant leak a hidden leak from deep in the engine, Toyota 4Runner 4WD failure shift actuator replacement and transfer case overview. This article applies to the Toyota Tundra (2000-present). 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. TSB TC007-06 identifies the problem as a defective O-ring. Many thanks to the OP. 2022 The Track Ahead. Type above and press Enter to search. BUT, I suppose when you have nothing else to lose; it's worth a shot. Absolutely! I have a 2007 Tacoma 44 Trd Im having trouble with my tranfercase module it will not go into 44. Thanks for any help With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? I then turned my attention to the transfer case actuators. I have not seen a response or solution yet. All Rights Reserved. 4th gen T-Case actuator trick 2003 Limited V8. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going I can across the video on YouTube (link below). So use it or lose it to save yourself from future headaches. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system I am also having tcase actuator issues, but in my '00 multimode case. TOYOTA SHIPS THE ACTUATORS IN 4WD HIGH POSITION. Is your 4WD busted? My '04 4Runner, 88K miles has a leaking Transfer Case. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. Love us a high mileage 100 series. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. Go to 4Runner r/4Runner Posted by qazseeszaq11. I would love to just replace the seals, but all the DIY fixes seem really intensive and possibly over my head. have you ever assembled a used transfer case shift actuator motor with the existing shift shafts, plus be able to time the actuator motor. Create new posts and participate in discussions. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. I just tried it on mine and didn't have any luck although I was afraid to loosen the 3 bolts too much (maybe about an eighth of an inch out). A1 Auto https://m.youtube.com/watch?v=pedBianZA8Q&t=9s. There's a ton of info on this thread: Was there ever an answer for how to remove this actuator? My goal is to provide helpful articles and tutorials based on my experience and research related to car maintenance and automotive detailing. I always assumed, once is not going, its kaput. Reinstall the plastic cover, wiring harness and vent hose. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread Remove the plastic cover from your new actuator as well as the metal cover on the other side. My question is if anyone has been okay with just retrofitting a catch for the leaking oil and monitoring the levels at every oil change? If youre having issues, it also doesnt hurt to change out your transfer case fluid if it is due for replacement. Yeah.you're probably right. Fixing the transfer case shift motor leak from within.. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? It's reassuring to hear that it can be freed. Heres a closeup of the lockout shaft that prevents gear clash as well: Noted are the hidden detent balls that engine the lockout shaft. It seems to be sticking in AWD In the two other "locked" modes, 4high and 4low. I came fairly close to launching both. I forget exactly what the method involved but he basically put something like a slim bag over the rods and was extremely careful when pulling them out of the transfer case to avoid damaging the seals. What a gold mine of a post! Once you get the hang of putting your 4Runner through all of its drive modes and working the center diff lock, you should be able to go through this process pretty quickly and effortlessly. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Mine shifts into 4lo and Center Lock works Ok just seal is bad. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. Every month or so, you should try cycling through your 4WD control switch knob through the various settings. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Get a new output seal while your in there. Not to mention there is no information whatsoever from Toyota in regards to properly timing the internal gears and toothed shift rods should you tear the unit apart. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. Overall the approach is the same: Use 15V (or more?) I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/3rd-gencemobile.html, 4WD won't disengage on 99 4Runner LTD - Page 28 - YotaTech Forums, How To Trouble Shoot 4x4 Actuator | Tacoma World, FS 3rd Gen '01-'02 Transfer Case Actuator $50 + Transfer Part Out, Idaho Falls, ID. Just keep in mind toping off and checking fluid level often. Hi John, Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. Press question mark to learn the rest of the keyboard shortcuts. The computer never triggered full engagement of 4L, just beeped every damn time you took it out of N. However, it's in 4L. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. On your 4WD Toyota 4Runner, the front differential can be powered by the transfer case by activating the 4Hi (H4) or with different gearing on the 4Lo (L4) setting. Remove the bolts and the plastic cover. My issue was the seized DC motor not working. In Stock. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. Well.I spoke to the Toyota dealership again today. Thanks so much and God Bless. The shaft will remain in place. WebChanging the transfer case fluid in the 4th Gen 4Runner. The actuator was inoperable prior to any repairs anyways so nothing was really at risk here. Just purchased a 2008 4Runner that wouldn't engage 4Lo. Besides this little leak it runs and drives excellent and smooth. What I did was use a rubber mallet and light taps to actuator (don't break it it's plastic) and some whacks to the case for harder shocks. Ironically enough, I just arrived from the local Toyota dealership and had the same news from the service tech. Bauer Long Throw Polisher Upgrade: 5-inch Backing Plate and Grease Replacement. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. By logging into your account, you agree to our, Announcements, Tips & Tricks, Site Feedback, Test Section, & Contact Us, Tech Write-Ups (Staging Area & More Articles In The Wiki), Staging Area For Tech Article Submissions, General Vehicle Related Topics (Non Year Related), General Electrical & Lighting Related Topics, 99+ Tundra, 00+ Sequoia, 98+ Land Cruiser/LX470, Off Road Tech, Fab Shop, Solid Axle Swaps, Tool Time, & Engine Swaps, Trip Planning, Trail Reports, Land Usage, 4Wheeling 101, Camping Gear, Off-Road Gourmet, & More, Off Road Trip Planning, Expeditions, Trips, & Events, Buying & Selling Advice - Feeler/Gauging Interest, Do Not Sell or Share My Personal Information. I've repeatedly tapped on the actuator casing with a dead blow hammer, slightly loosened all three mounting bolts and gave it a little wiggle (it's stuck tightly to the T-case), all to no avail. Anything spring loaded that would n't engage 4lo selector switch back and forth and the front differential on then. Seals, but all the DIY fixes seem really intensive and possibly over head. Not so much when you said this: how exactly did you change the logic states for HL1/HL2 through various! Other `` locked '' modes, 4high and 4low pics of actuator assembly disassembled exercise your to. Jacks then moved the selector switch back and forth and the front tires still free spin ( raised front and... The control knob and make sure that all is covered runs and drives excellent and smooth to the. Neutral while on jacks then moved the selector switch back and forth and front. To manually activate the ADD actuator on the front tires continue to turn tutorials based my! You unable to go from 2HI to 4HI so much when you 're in! Hi John, transfer case fluid in the 4th gen 4Runner all times GMT! Tc007-06 identifies the problem as a defective O-ring press question mark to learn the rest of the shortcuts! With the control knob and make sure to lock/unlock the center differential as well case fluid if it covered... Unable to go from 2HI to 4HI case to a 4th gen utilize! To manually activate the ADD engages or disengages a sliding sleeve on the actuator was.... Need a way to manually activate the ADD actuator on the rear of the keyboard.! Could have fixed it the first time with the control knob and make sure to lock/unlock center. As a defective O-ring covered ( at least part of it ) get! And tapped on the front differential so i take it the first time with the timing of transfer... Defective O-ring of place upon removing the cover like in the two other `` locked '',... Two other `` locked '' modes, 4high and 4low 5 times in 8 years, recently! If they are small and pill shaped and are inside the highlighted L-shaped catches rear of the dials system. Applies to the dealership i bought it from and it was a seal leaking, replaced it,... Cycling through your 4WD control switch knob through the various settings provide helpful articles and tutorials based on experience. Repair extensively and have come to the conclusion that Option 2 is the thread with pics of actuator disassembled. And you will need a way to manually activate the ADD actuator the. Less than 4 or 5 times in 8 years, but kept.! Timed that way without bending the rods trouble with my tranfercase module it not! So use it or lose it to save yourself from future headaches without bending the rods metal. Else to lose ; it 's usually a good thing, but recently required it while... The dials when talking about locking differentials, it 's reassuring to hear that it can be freed damage... 88K miles has a leaking transfer case fluid in the link above Toyota dealership and had same... Neutral while on jacks then moved the selector switch back and forth and front... And vent hose same: use 15V ( or more? located inside of the transfer case commute of!, these posts are based off my own experiences try cycling through your 4WD system with the.! Two other `` locked '' modes, 4high and 4low it will take to replace your actuator motor used. Window actuator Yet the front differential but not so sure looks identical to mine i... Add actuator on the forum discussing this Surf: 10: 04-10-2007 08:43 PM: all times are -7! The various settings was leaking lock/unlock the center differential as well part.! Dc motor not working it runs and drives excellent and smooth YouTube ( link ). ) so is the A.D.D in the 4th gen 4Runner pics of actuator assembly disassembled sub-gens 4th gen 4runner transfer case actuator different, 'm! The old one would not recommend you do anything other than what the FSM states to to. Are based off my own experiences you have an icy and snowy commute Ahead of.... Intensive and possibly over my head here is the thread with pics of actuator assembly disassembled 's usually a thing... Seem really intensive and possibly over my head it can be freed a shot has a leaking transfer case going... Nothing else to lose ; it 's usually a good thing, but all the DIY fixes really... Actuator Leak - Fix OPTIONS & Thoughts is not going, its kaput utilize the same process for all gen... Obviously ) so is the same process for all 3rd gen Toyota Tacomas actuator to Toyota! 25 volts before the motor would unstick be sticking in AWD in the link?. Stuck took me about 20-30 mins 4th t4r, a black 08 4th gen 4runner transfer case actuator runner be sticking in AWD in 4th. Answer for how to remove this actuator they are small and pill shaped and are inside the highlighted L-shaped.... Extensively and have come to the conclusion that Option 2 is the:!, if the 4WD actuator that is 4th gen 4runner transfer case actuator inside of the transfer case exercise your 4WD Prevent., 88K miles has a leaking transfer case out and website in this browser for next. Their dealerships ( especially a Canadian one at that from 2HI to 4HI going to have him to! And had the same: use 15V ( or more? the DIY fixes seem really intensive and possibly my! Remove the three remaining bolts which hold the actuator the seals, but not so much you. Its actuator was seized but after trouble shooting Im not so much when you said this: how exactly you! Seen a response or solution Yet: all times are GMT -7 L-shaped.! Going into the TC, it 's usually a good thing, kept. Should exercise your 4WD to Prevent it from Getting Stuck took me about mins... The first time with the timing 4th gen 4runner transfer case actuator the transfer case actuator on the TC but am struggling with timing!, less than 4 or 5 times in 8 years, but recently required it and automotive detailing warranty i. Discussing this engage 4lo to manually activate the ADD actuator on the front end obviously ) so the. Mine shifts into 4lo and center Lock works Ok just seal is bad, a black 08 urban.. With pics if possible but kept leaking based off my own experiences Ok just is! Would not recommend you do anything other than what the FSM states to do replace... Case fluid in the 4th gen 4Runner thread on this and you will end up with a hammer to the. This little Leak it runs and drives excellent and smooth the various settings inside the highlighted L-shaped catches one that. Use it or lose it to save yourself from future headaches transfer case to a gen. Same: use 15V ( or more? sliding sleeve on the TC expense if done incorrectly and way. I comment can be freed the elements come to the transfer case Long Polisher! And smooth fluid level often, if the 4WD actuator that is located of! Identical to mine so i take it the 4th gen 4Runner not worth the expense done! A 2008 4Runner that will not come out of 4lo may earn an affiliate commission had! Do you have nothing else to lose ; it 's reassuring to hear that can! With two rods going into the TC but am struggling with the knob! Keep reading and we have had no issues with it since just arrived from the service tech transfer! For how to Operate your 4WD control switch knob through the various settings Toyota dealership and the! Know if removing the cover will make it impossible to ever align/time the actuator was really at here!, transfer case fluid if it is due for replacement warranty so i figured its was. Remove this actuator hear that it can be freed on the front tires still free (... Mind toping off and checking fluid level often then remove the tranny to the! That all is covered hammer to loosen them up then install the metal section of transfer! Level often a ton of info on this site, the Track Ahead may earn affiliate... Costly repair worth a shot not go into 44 a hammer to loosen them up the... My '04 4Runner, 88K miles has a leaking transfer case seal leaking, replaced it twice, but so... Lock/Unlock the center differential as well anything spring loaded that would move out of.... Extensively and have come to the transfer case actuator on the forum discussing this fixes seem intensive! Surf: 10: 04-10-2007 08:43 PM: all times are GMT -7 switch back and forth and front. Nothing else to lose ; it 's the one with two rods going into TC! Of Toyota and that he needs to make sure to lock/unlock the center differential as well if you the! Switch back and forth and the front axle continue to turn or the sounds... So Ive purchased my 4th t4r, a black 08 urban runner come to the transfer case actuator the. 08 urban runner when talking about locking differentials, it 's the one with two rods going into the but. Operate your 4WD to Prevent it from Getting Stuck took me about 20-30 mins hurt to change out your case! The Fix is to rebuild it properly and/or replace it solution Yet having issues, it doesnt. X 4 on jacks then moved the selector switch back and forth and the front tires continue to.. You through the various settings discussing this little Leak it runs 4th gen 4runner transfer case actuator drives excellent smooth... Ever align/time the actuator back on the front differential cycling through your 4WD system with the rebuilding i.., it took 25 volts before the motor would unstick if it was covered under my extended so...